{"id":10800,"date":"2025-09-29T11:10:27","date_gmt":"2025-09-29T09:10:27","guid":{"rendered":"https:\/\/www.raylyst.eu\/3-reasons-why-aiko-abc-modules-are-more-resistant-to-microcracks\/"},"modified":"2025-10-01T17:13:35","modified_gmt":"2025-10-01T15:13:35","slug":"3-reasons-why-aiko-abc-modules-are-more-resistant-to-microcracks","status":"publish","type":"post","link":"https:\/\/www.raylyst.eu\/en\/3-reasons-why-aiko-abc-modules-are-more-resistant-to-microcracks\/","title":{"rendered":"3 reasons why AIKO ABC modules are more resistant to microcracks"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"10800\" class=\"elementor elementor-10800 elementor-10778\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1292ed4 e-con-full e-flex e-con e-parent\" data-id=\"1292ed4\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ab1a523 elementor-widget elementor-widget-text-editor\" data-id=\"ab1a523\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h1 data-start=\"162\" data-end=\"219\">3 reasons why AIKO ABC modules are more resistant to microcracks<\/h1>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fe528bd elementor-widget elementor-widget-text-editor\" data-id=\"fe528bd\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>AIKO, a recognized leader in solar panels with a prestigious BloombergNEF Tier 1 ranking, has developed a comprehensive approach to reduce microcracks in its N-type ABC PV modules. By combining advanced single-sided soldering, silver-free metallization and optimized mechanical (tensile) design, the structure significantly reduces the likelihood of microcracks and promotes high reliability as well as long-term durability. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6d18e2c4 elementor-widget elementor-widget-text-editor\" data-id=\"6d18e2c4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><img fetchpriority=\"high\" decoding=\"async\" class=\"alignnone wp-image-10783 size-full\" src=\"https:\/\/www.raylyst.eu\/wp-content\/uploads\/2025\/10\/Aiko-cracks-blog.png\" alt=\"\" width=\"2001\" height=\"1128\" srcset=\"https:\/\/www.raylyst.eu\/wp-content\/uploads\/2025\/10\/Aiko-cracks-blog.png 2001w, https:\/\/www.raylyst.eu\/wp-content\/uploads\/2025\/10\/Aiko-cracks-blog-300x169.png 300w, https:\/\/www.raylyst.eu\/wp-content\/uploads\/2025\/10\/Aiko-cracks-blog-1024x577.png 1024w, https:\/\/www.raylyst.eu\/wp-content\/uploads\/2025\/10\/Aiko-cracks-blog-768x433.png 768w, https:\/\/www.raylyst.eu\/wp-content\/uploads\/2025\/10\/Aiko-cracks-blog-1536x866.png 1536w\" sizes=\"(max-width: 2001px) 100vw, 2001px\" \/><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2ef5bd3 elementor-widget elementor-widget-text-editor\" data-id=\"2ef5bd3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>What are microcracks?<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6db1702 elementor-widget elementor-widget-text-editor\" data-id=\"6db1702\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Microcracks are tiny cracks in the crystalline silicon that occur during transport and installation (impact, bending) and operation (temperature cycling, wind, snow). They deactivate parts of the cell, increase local resistance and can cause hot spots. Constructions that limit stress concentrations and deflection of the module therefore inhibit both the formation and propagation of microcracks.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ab7af73 elementor-widget elementor-widget-text-editor\" data-id=\"ab7af73\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Single-sided soldering in all-back-contact arrangement<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f1b8d71 elementor-widget elementor-widget-text-editor\" data-id=\"f1b8d71\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Conventional front-to-back architectures use Z-bends of solder strips and mixed front\/rear contacts &#8211; common voltage concentration points. The AIKO ABC layout draws current exclusively from the rear and uses straight, linear connections on only one side of the cell. With no front bus bars and fewer &#8220;notches&#8221;, the mechanical and thermal loads are more evenly distributed, so the peak voltage drops during bending or point loading.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6fc6824 elementor-widget elementor-widget-image\" data-id=\"6fc6824\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/www.raylyst.eu\/wp-content\/uploads\/elementor\/thumbs\/aiko-blog-copy-2-rck5wyra2d9ysce17zk3erpowvrl11re06ffuwwsrg.png\" title=\"aiko-blog-copy-2\" alt=\"aiko-blog-copy-2\" loading=\"lazy\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0c2d987 elementor-widget elementor-widget-text-editor\" data-id=\"0c2d987\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Metallization without silver<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c830dc6 elementor-widget elementor-widget-text-editor\" data-id=\"c830dc6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Screen printed silver pastes create porous, relatively brittle conductors and require high temperature firing. AIKO replaces them with metallic copper plating on the back side. A denser, more homogeneous conductor with stronger adhesion better resists fatigue during thermal cycling and bending, so it maintains stable electrical contact even in areas where microcracks typically occur.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8b377fa elementor-widget elementor-widget-image\" data-id=\"8b377fa\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" src=\"https:\/\/www.raylyst.eu\/wp-content\/uploads\/elementor\/thumbs\/aiko-blog-copy-3-rck5x0myg1cjfkbax0dcjr8m3nibgfyuofqetgu0f0.png\" title=\"aiko-blog-copy-3\" alt=\"aiko-blog-copy-3\" loading=\"lazy\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9330f05 elementor-widget elementor-widget-text-editor\" data-id=\"9330f05\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>Optimised power transmission and glass-glass mechanics<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-61f1dab elementor-widget elementor-widget-text-editor\" data-id=\"61f1dab\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In addition to the interconnection of the cells, the mechanics of the module also determines the risk of microcracks. AIKO&#8217;s tensile design tunes the strip geometry and voltage flows to minimize spikes in silicon reflow. Glass-glass designs with thicker glass play a role in module composition, increasing bending stiffness and reducing deflection &#8211; key to preventing crack nucleation. Impact tests confirm this: the ABC mono-glass (3.2 mm) is certified to hail 40 mm, the ABC glass-glass (2.0 mm) to 35 mm, while typical TOPCon glass-glass (1.6 mm) reaches about 25 mm.   <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c3eeeec elementor-widget elementor-widget-text-editor\" data-id=\"c3eeeec\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<h2>What it means in practice<\/h2>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3fdc6ef elementor-widget elementor-widget-text-editor\" data-id=\"3fdc6ef\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"padding-left: 40px;\"><b>Synergy of elements<\/b><\/p><p style=\"padding-left: 40px;\">Back, straight, fracture-free connections + fatigue-resistant copper metallization + stiffer glass-glass = less initiation and propagation of microcracks.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-89a5566 elementor-widget elementor-widget-text-editor\" data-id=\"89a5566\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"padding-left: 40px;\"><strong>Handling and assembly<\/strong><\/p><p style=\"padding-left: 40px;\">Higher tolerance to minor impacts and local pressure (correct procedures still required).<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-68e043c elementor-widget elementor-widget-text-editor\" data-id=\"68e043c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"padding-left: 40px;\"><b>Operation and weather<\/b><\/p><p style=\"padding-left: 40px;\">More stable behaviour in wind\/snow and temperature fluctuations; strong hail resistance in line with thicker windscreen.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0b434d6 elementor-widget elementor-widget-text-editor\" data-id=\"0b434d6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p style=\"padding-left: 40px;\"><strong>Life cycle<\/strong><\/p><p style=\"padding-left: 40px;\">Fewer hotspots, better current alignment in the string and slower defect growth on EL frames &#8211; more stable yield and less O&amp;M intervention.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5ded816 elementor-widget elementor-widget-text-editor\" data-id=\"5ded816\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>AIKO ABC panel design thus addresses micro-cracks directly in the cell design, its metallization and module mechanics, delivering glass-glass modules that maintain electrical integrity from delivery and installation to years of operation.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-efdcc61 elementor-widget elementor-widget-spacer\" data-id=\"efdcc61\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a8d11a1 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81.201z\"><\/path><\/svg>\t\t\t\t\t<\/a>\n\t\t\t\t<\/span>\n\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>AIKO, a recognized leader in solar panels with a prestigious BloombergNEF Tier 1 ranking, has developed a comprehensive approach to reduce microcracks in its N-type ABC PV modules. 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